Saturday, November 30, 2013

History of the Light Bulb


 

1803 — 1809 : Incandescent- First Arc Lamp Is Created

Photo courtesy of Matty Greene, Energy Department

Humphry Davy demonstrated the first incandescent light to the Royal Institute in Great Britain, using a bank of batteries and two charcoal rods. Arc lamps provided many cities with their first electric streetlights.

1835 :Incandescent

First Constant Electric Light Is Demonstrated


James Bowman Lindsay demonstrated a constant electric light at a public meeting in Scotland. Some have credited him with being the inventor of the incandescent light bulb. 

1850 — 1859 :Fluorescent - Lightning in a Tube

In the 19th century, two Germans discovered that they could produce light by removing almost all of the air from a long glass tube and passing an electrical current through it. Called Geissler tubes, they became the basis of many lighting technologies including fluorescent lights. Pictured here are color drawings of early Geissler tubes.

1877 — 1885: Incandescent

Competition for the Incandescent Light Bulb Heats Up

Inventors all across the world -- including William Sawyer and Albon Man in the U.S. and Joseph Swan in England -- worked on creating an electric incandescent lamp. Pictured here are some early incandescent bulbs.


1878: Incandescent

Edison Begins Working on Incadescent Lights

Drawing courtesy of Wikimedia Commons.

In 1878, Edison and his researchers at Menlo Park turned their attention to incandescent lamps. They focused on improving the filament -- first testing carbon, then platinum, before finally returning to a carbon filament. Pictured here is Edison's 1880 patent for the incandescent bulb.

1882: Incandescent - Developing a Whole Lighting System

Edison focused on the entire lighting system, showing that it was possible to distribute electricity from a centrally located generator with the Holborn Viaduct in London and developing the first commercial power utility in lower Manhattan. 

1901:Fluorescent - Precursor to Fluorescent Lights

Drawing courtesy of Wikimedia Commons.

Peter Cooper Hewitt created a blue-green light by passing an electric current through mercury vapor. The lights had few suitable uses because of the color but were one of the precursors to fluorescent lights. 

1904: Incandescent

Out with the Carbon Filament and in with the Tungsten

Image courtesy of the National Museum of American History

In 1904, incandescent lamps with tungsten filaments appear on the European market. These bulbs lasted longer, were brighter and more efficient than lamps with carbon filaments.


1908: Incandescent

Edison Screw Becomes Universal

Photo courtesy of of ©iStockphoto/TokenPhoto.

Part of Edison's contribution to the light bulb was the socket he developed, which today is called the Edison Screw. By 1908, it was the most commonly used light bulb socket used, and today, it is used for almost all residential lighting applications.

1913: Incandescent

Doubling the Efficiency of Incandescents

Irving Langmuir discovered that filling a light bulb with inert gas like nitrogen instead of vacuuming out the air doubled the light bulb's efficiency.

1926 — 1934Fluorescent

Neon Tubes + Phosphers = Fluorescents

By the late 1920s and early 1930s, European researchers were doing experiments with neon tubes coated with phosphors. Word of these experiments helped spark fluorescent lamp research in the U.S.

1939: Fluorescent

Fluorescent Lamps on Display

Photo courtesy of Smithsonian Libraries

In 1939, GE and Westinghouse introduced fluorescent lamps at both the New York World's Fair and the Golden Gate Exposition in San Francisco.

1951 : Fluorescent

Fluorescent Overtake Incandescent

By 1951, more light in the U.S. was being produced by linear fluorescent lamps than incandescent -- a change that was led by the need for efficient lighting during World War II. 

1962: LED

First Light Emitting Diode (LED) Is Invented

Photo courtesy of Wikimedia Commons.

While working for General Electric, Nick Holonyak, Jr., invented the first visible-spectrum LED in the form of red diodes. Pale yellow and green diodes were invented next.

1973: Fluorescent

Energy is No Longer Cheap

The 1973 oil crisis marked a turning point in U.S. energy consumption because energy was no longer cheap. Researchers rose to the challenge and began developing fluorescent bulbs for residential use.

1976Fluorescent

Fluorescent Bulbs Go Spiral

In 1976, Edward Hammer at General Electric figured out how to bend the fluorescent tube into a spiral shape, creating the first compact fluorescent light (CFL).

1978: LED

Photo courtesy of David R. Tribble, Wikimedia Commons.

LEDs Appear in Consumer Products

As researchers improved red diodes and their manufacturing, companies began incorporating them into consumer products like calculator displays and indicator lights.

1985: Fluorescent

First CFL Hits the Market

Photo courtesy of PiccoloNamek, Wikimedia Commons.

Early CFLs hit the market in the mid-1980s and ranged from $25-$35 a bulb.


1994: LED

First Blue, Then White LEDs

Photo courtesy of Wikimedia Commons

The invention of the blue diode in the 1990s quickly led to the discovery of white LEDs. Shortly thereafter, researchers demonstrated white light using red, green and blue LEDs.

2002 — 2008: LED

Photo courtesy of the Energy Department

First Residential LED Bulb Hits the Market

By 2008, there were just a few LED replacement bulbs on the market, and most were 25-40 watt equivalents.

2011: LED

Photo courtesy of Philips Lighting.

Philips Wins L Prize 60-Watt Replacement Category

After a rigorous review process, the Energy Department announces that Philips' entry in the 60-watt replacement category has met all performance requirements and declares it the winner of that category.


Source: Department of Energy, USA.

Energy Audit Case Study: Tire Factory Sri Lanka





Company Description
ABC* is one of the leading rubber products factories in Sri Lanka producing tires and retreading small to large tyres using cold and hot processes. The installed annual retreading capacity of the hot process is 400,000 tires and of the cold process 135,000 tyres. Annual productions of the main products are as follows:
- Retreading – Hot 120,000 tires
- Retreading – Cold 46,000 tires
- Vaerling process - 55,000 tires
- Compounding-  9,600 tires
- Tyres manufacturing - 4,000 tires
- Rubber products - 600 tons

Process Description
The company consists of a large number of subsidiary factories using different processes to
manufacture and retread tires and to manufacture rubber products.
- Material preparation: The common process for most of the factories is material preparation.
Raw rubber, mostly in the form of sheets (RSS), is mixed with additives in a Bambury
mixer or calendar.
- Tyre making: Tyre manufacturing for small vehicles consists of several steps:
· Main process – tyre making: Raw rubber compound is warmed, cut and conveyed to an
extruder where it is formed into flat sheets. The tire is built on a mould using the rubber
sheets.
· Sub process 1 - Bead wire ring making
· Sub process 2 - Bias cutting process
· Sub process 3 - Air bag making
- Tyre retreading – Hot process:
· Initial inspection
· Buffering
· Application of new rubber
· Vulcanization
· Final inspection
- Tyre retreading - Cold process: This process is performed below 1000C. The tread used in
this process is cured before retreading and fixed on the carcass.


Continuous improvement
The company has taken several initiatives to ensure energy efficiency improvements will continue. Some important ones are:
· Appointment of a Project and Development Engineer to focus on energy management
· Increased communication to factory staff about energy efficiency options and assessments

The focus areas selected
· Boiler and steam distribution system: five options identified and four implemented
· Compressed air production and distribution system: three options identified and still under investigation
· Rubber Products Division (RPD), where numerous options were generated:
- Main tyre making: 13
- Bead wire process: 11
- Process cutting: 74
- Air bag making: 8
· Electricity supply system
- For six of the implemented options for which results were measured (see table below), the total investment costs were US$ 49,080, annual savings were US$ 84,764 and total payback was 7 months
- For options implemented, the total energy reductions were 521 MW and 173 kilo-liters furnace oil per year resulting in 607 ton CO2 emission reductions per year

OPTIONS IMPLEMENTED
FOCUS AREA/
OPTION
FINANCIAL
FEASIBILITY
ENVIRONMENT
AL BENEFITS
COMMENTS
Compressed air supply system:
Replacement of inefficient compressor with two screw type
compressors

- Investment costs: US$ 29,500.
§ Operating costs: lower than in old situation but not quantified
§ Cost savings: US$ 43,137 /yr
§ Payback period: 8 months
§ Electricity
saving: 500
MW/yr
§ GHG emission
reduction: 102
tCO2/yr
Working environment in the compressor room
has improved due to
lower noise and ambient temperature levels
Boiler and steam distribution system: Improved steam system
efficiency through:
§ Boiler maintenance
§ Leak repairs
§ Pipeline insulation
§ Investment:: US$
13,400
§ Cost savings:
US$ 22,315 /yr
§ Payback period:
7 months

§ Furnace oil savings: 98,400 l/yr
§ GHG emission reductions: 303 tCO2/yr
§ Reduction of NOx, particulates

§ Water reduction
The implementation
of these options will
continue as part of a
steam management
program

Boiler and steam
Distribution system: Recover heat from boiler flue gas to preheat combustion air
§ Investment: US$ 300
§ Cost savings: US$ 600 /yr
§ Payback period: 6 months

§ Fuel savings:
1,044 l/yr
§ GHG emission
reduction: 3.2
tCO2 /yr

Option is being implemented. The company boiler room and maintenance staff were involved in the
installation
Rubber Products Division (RPD):
Insulation of
§ Steam Pipelines
§ Tyre moulds of
Vulcanization/Curing Process
§ Investment:US$ 1,480
§ Cost savings: US$ 1,380
§ Payback period: 1 year
§ Furnace oil savings: 6,000 l/yr
§ GHG emission reduction: 18 tCO2 /yr
The company is continuously
repairing insulation and leaks
Working conditions improved due to reduced heat loss
Rubber Products
Division (RPD): Condensate recovery
§ Investment: US$ 3,200
§ Operating costs:
US$ 1,200
§ Cost savings: US$ 15,456 /yr
§ Payback period: 4 months
§ Furnace oil saving : 67,200 liters/yr
§ GHG emission reduction: 207 tCO2/yr

The company implemented this option but all figures are still
expected costs and
savings
Rubber Products
Division (RPD):
Compressed air leak
survey and leak
repair
§ Investment: not
quantified but very low
§ Operating costs: ongoing
§ Cost savings:
US$ 1,876/yr
§ Payback period:
estimated 1 month
§ Electricity
savings: 21,432
kWh/yr
§ GHG emission
reduction: 4.4
tCO2/yr

Rubber Products
Division (RPD):
Electricity saving
through waste
reduction of nylon
thread and rubber
compound
§ Investment: not
provided
§ Cost savings:
US$ 1,977

§ Electricity
savings: 28
MW/yr
§ GHG emission
reduction =5.7
tCO2/yr

Not yet
implemented: all
figures are expected
costs and savings.
Preliminary energy
audit completed
Electrical Supply
system:
Installation of load
demand indicators

§ Investment: not
provided
§ Cost saving: US$
6,336

§ Energy savings:
2112 kVA
Not yet implemented: all
figures are expected
costs and savings.
Preliminary energy
audit done
Electrical Supply
system:
Power demand management and
installation of electricity sub meters at Bambury
Mixer
§ Investment: not
provided (for meter)
§ Cost saving: US$
7,920
§ Payback period:
not provided

§ Demand peak
reduction: 2,620 kVA
§ Energy savings:
none
§ GHG emission
reductions: none

Not yet implemented: all
figures are expected
costs and savings.
Preliminary energy
audit done


- Energy  Efficiency Asia Project